Infrastructure

Manufacturing

The company has patriotism at its core. Love for the nation is what drives the company to new heights. Since inception, Genus Power has been following the ideology of using its own designs to produce products and systems that are truly “Made in India”; long before “Make in India” became a mission for the Indian government. To convert its research into reality, the company established several manufacturing units in Rajasthan, Uttarakhand and Assam with a constructed area of approximately seven hundred thousand Square feet. These facilities provide Genus with an option to even multiply its production capabilities manifold in a short period of time and to meet the demands of the ever growing power sector. A visit to these facilities will enforce your faith in the quality of Genus products.

 

  1. Integrated Manufacturing Facilities
    Complete forward and backward integration; from mold design, injection molding of plastic parts, PCB SMT Assembly, Lean lines for meter assembly and testing, Conveyers, Laser marker Jutze Spark CD, Thermal Profiler (9 Channels) KIC KIC-X5; to deliver quality products at affordable prices.
  2. Automated SMT Lines
    Solder Paste Printer PANASONIC NPM GP/L, 3D Solder Paste Inspection Dual Lane Koh Young KY 8030-2L, Automatic magazine loader and unloader, high capacity automated SMT lines Panasonic NPM W2 pick and place machine, Panasonic SMT chip mounter, JUKI, SAMSUNG, FUJI automatic placement systems, Shuttle and Link conveyor, Destacker etc
  3. Reflow and wave soldering
    Reflow Oven JTU RS 1003Ne, Wave Soldering JT WS350, BTU, SEHO, 3D Auto Optical Inspection Dual Lane Koh Young Zenith Alpha HS; for reliable soldering of SMD and conventional components on the PCB.
  4. Clean room PCB Assemblies
    The PCB assembly is carried out in static safe, Class 10,000 and 1,00,000 Clean room work areas.
  5. In-house tool room
    Genus in-house tool room rivals the world’s best, with advanced CAD/CAM software such as AutoCAD, Creo Parametric, Unigraphics etc, CNC machines VMC – Makino F5, Wirecut – Makino U6, CHMER G34, EDM Machine- Makino EDAF, EDM, CHMER Machine, and more than 40 injection moulding machines ranging from 50 tonnes to 450 tonnes including Sibura 250 Ton with Robot unloading .
  6. Rapid prototyping
    Genus is equipped with 3D printers for fast prototyping of plastic components / parts.

Quality Assurance

Quality is the hallmark of Genus products and services. This is accomplished by establishing a dynamic and a vibrant Integrated Management System complying with the international best practices. Genus believes in creating a culture of continually improving the Products, Processes, and Systems. Genus products are designed, manufactured and tested in accordance with the relevant Indian & international standards and customer requirements.

Comprehensive testing, HALT/ALT (Highly accelerated life test) are carried out on state of the art test facilities at various stages of product manufacturing starting from incoming raw material/components to in-line, in-process stages and to the final finished and packed products. A Series of reliability tests are conducted periodically on in-house reliability chambers as well as from NABL approved outside test labs, to establish a satisfactory life of the product in the hands of the customer. To eliminate and minimise product field failures, Genus is striving hard towards a goal of zero defects.

Innovation & R&D

In its endeavour to always stay a step ahead of competition; Genus Power has invested heavily in its world-class Research and Development (R&D) division. The R&D wing of the company is all about perfect balance between constant research, proven technologies and hand-picked professionals from diverse specialties. The state of the art research labs are armed with cutting edge equipments, NPD (New Product Development) approach, EMI, EMC, reliability test set ups and the latest design and simulation software such as Orcad, AutoCAD, Unigraphics, Creo Parametric. The R & D centre is duly recognized by Ministry of Science & Technology, Govt. of India. R&D test labs are certified by the National Accreditation Body for Testing Labs ‘NABL’. The company has its own In-house world class tool room, equipped with advanced design softwares and an array of finest tools and machines that enable Genus to cater the demand of exceptional customization with highest standards of exclusivity and innovation. Genus is accredited with various national and international certifications/ recognitions such as BIS, KEMA, STS, ZIGBEE, UL, DLMS etc.

 

The intangible benefits derived out of national and international recognition of Genus Research and Development function – such as DSIR recognition for R&D; being a CMMI Level 3 company; NABL accredited laboratories; ISO 9001 certification; and others – give Genus an edge in talent management and builds an additional confidence of customers in Genus products and solutions.

In-House NABL Accredited Electronic Energy Meter Testing Laboratories

 

  1. GENUS POWER INFRASTRUCTURES LIMITED METERING LAB
    SP1-2317, RIICO Industrial Area, Ramchandrapura, Sitapura (Ext.), Jaipur, Rajasthan
  2. GENUS POWER METERING LABORATORY
    Plot No. 09, Sector 02, SIDCUL, Ranipur , Haridwar, Uttarakhand
  3. GENUS POWER INFRASTRUCTURES LIMITED METERING LABORATORY
    Plot No. 12, Sector 04, SIDCUL, Ranipur , Haridwar, Uttarakhand
  4. GENUS POWER METROLOGICAL LABORATORY (Under Process of Accreditation)
    Plot No. 104, Brahmaputra, Industrial Park, Amingaon, Dis.Kamrup(Rural), Guwahati, Assam

Lean Thinking

Genus stepped into Lean practices in the year 2004 and implemented the same throughout the organization to provide best possible value to customers.

Lean manufacturing, holding Kaizens regularly, executing Policy Deployment Matrix (PDM); have helped Genus to adopt continuous improvements, achieve breakthroughs, use thought process of its human resources and thereby derive competitive advantage through associated benefits like higher productivity, superior quality, shorter order-to-delivery time, greater flexibility and improved response to changing customer demands.

Genus becomes first and only Indian Company to get BIS certification for Gas Meters